FAST Mask With TIES

My Quilt Guild got a 3rd request for 1000 more masks (3000 total) from a local chicken processing plant. In order to keep the workers safe, the company purchased fabric from 2 local quilt shops, who were more than happy to sell it and make kits for people to pick up, cut, stitch and return as soon as possible.

I coordinated a pick up and brought 8 kits home yesterday for local distribution. Friends came by and picked them up in a bin I set up in my carport.

This project has flannel and cotton fabric for 6×9 masks.  Two yards were for ties, one yard for the front of the mask in quilters cotton, and one yard of flannel for inside of the mask (4 yards for 28 masks).  When I picked up the kits, Nancy, the owner of the quilt shop,  Church Street Fabrics, Selbyville DE  , and I had a chat about making all those ties and methods that would make them go faster.  We also chatted about how she did her mask vs Jenny Doan’s method.  Church Street owner, Nancy, said STITCH the pleats down BEFORE you put the ties on.  See Mod 1.   Kudo’s to Nancy for that modification!

Now, I would much rather make the masks on the embroidery machine using the pattern from Creative Appliques,  but for this request, 6×9 masks, pleated with ties, were requested, using the “Jenny Doan / Missouri Star Quilt Company” style.

Modifications – Creative Appliques had a “PLEATING TEMPLATE” they show you how to use on You Tube.  https://youtu.be/jtw8DJktzS0 

If you go to the Creative Appliques website, you can download the machine embroidery pattern (free but donation requested) and the Pleating Template is part of the pattern.

Pleating template

I have made over 30 of these masks using the embroidery pattern.

Creative Applique masks

I was VERY familiar with the pleating template by Creative Applique,  and decided to use it to pleat the “Jenny Doan style” were were being asked to make.

Chain piecing makes sittching the sides of the mask go quickly.

Ready to chain piece.

 

TIES – phew….I don’t have (or can’t find) the right size bias tape maker and I hate burning my fingers.  There are COUNTLESS ways to eat this elephant, but I saw a method on Making ties without an iron video last week and thought “GENIUS”.  Great concept except I have to enclose the top and bottom of the mask in the fold of the bias tape.  SO….look at my 3rd modification.

So; three modifications from Jenny’s method.

MOD 1 (Credit to Nancy) – Do your pleats BEFORE you put the ties on, that way you don’t have to fight the ties.  Use the method in MOD 2 to get PERFECT pleats.

Quick, even pleats

MOD 2 (Credit to that great Pleating Template at Creative Appliques.) – Once you have your front and back sewn together and you take it to the iron, press your seam, turn right side out, press again, then use the LINE C FOLD on the pleating guide to make your pleats; using steam & wonder clips.

Ready to pleat

Using the pleating template

Press while still on the pleating template

Ready to stitch

Again, chain piecing makes this part go very fast!

Set up to chain piece those pleats

MOD 3 – TIES —  (Credit to a DIY video from Lemon Mint Studio in link above) –After multiple trials,  I altered the card stock to work for me as follows —

  • 2″ ties  – cut card stock 2″ x 8 “.   Mark in at 1” down the length of the card stock, score and fold
  • Mark in at 3/8″ down the length of the card stock, score and fold.Bias tape template
  • Lay our 2″ strips right side toward the cardstock, and fold the edges over catching the edge of your strip in the folds of the card stock.

Lay end of strip on top of cardstock template

  • Fold in the top

Fold the top of the cardstock over

  • Fold up the bottom

Fold the bottom of the card stock in toward center

  • Use the tip of the iron to push against the card stock pushing it toward your other hand which is guiding the pieces into the folds of the card stock template.

Press and push with the tip of the iron

  • This can be a little fussy, but you just hold the left hand taught and keep the fabric lined up as you push the cardstock with the iron to the left.

Edges folded toward center of the strip

  • In the time it takes to type this sentence you are nearly to the end. Don’t be afraid to put your iron right on the card stock as you get to the end and have no tail left to hold on to.
  • Turn your finished strip back to the right, and fold that template cardstock in half on the center line and use your iron again.

Fold Strip in half using template

  • You may find that you can’t really “push” the cardstock, as it is a little tight, so give it a slight pull with your left hand, drawing it the length of your strip while you press.

Press and pull the template away from the tip of the iron

  • In less than two minutes, you have your strip done.

Ties are finished

  • Find the center of your tie and pin in the center of the mask, encasing the opening.  Use pins or clips.

Find the center and pin or clip in place

Stitch from the end of the tie, and across the top of the mask, removing clips or pins before they get to your needle, and to the other end of the tie.  Repeat for the bottom tie.

Before you know it you will have a big stack done!!

Half way done

What are you working on?  Any secrets to faster sewing?